Notched Trowel — Soft-Grip, U / V / Square Notch

Notched Trowel — Soft-Grip, U / V / Square Notch

Product Description

Soft-grip notched trowel offering U, V or square teeth, for combing tile adhesive to suit different tile sizes.
ProductDetail
Specification
  • Art. Nr: 641821 / 644821 / 646821 / 648821 / 661821 / 664821 / 666821 / 668821 (8 blade sizes); add the two-digit notch code, e.g. 641821-76
  • Size: 4" and 4-1/2" wide, 11" / 14" / 16" / 18" long; U, V or square notch
  • Material: Stainless steel; for carbon steel, contact sales
  • Construction: Spot Riveted
  • Handle: Red and black soft-grip handle

Product Name & Model

Notched Trowel — 641821 series

ItemValue
Product nameNotched Trowel
Lead art. Nr641821
Art numbers in the series641821 / 644821 / 646821 / 648821 / 661821 / 664821 / 666821 / 668821
Blade sizes4" and 4-1/2" wide, in 11" / 14" / 16" / 18" lengths
Notch profiles offeredU-notch, V-notch and square (⊔) notch, on every art number in the series
Notch profilesU, V or square ⊔; codes and sizes in table B of section 6
OrderingBlade art number plus notch code, e.g. 641821-76 (4" x 11" blade, 6 mm square notch)
ConstructionSpot Riveted
Blade materialStainless steel; for carbon steel, contact sales
HandleRed and black soft-grip handle
SeriesNotched Trowel 641821 series; the full notch drawings are on page 15 of the product catalog, which can be downloaded from the site footer
Flat-blade counterpartSpot Riveted Plaster Trowel: flat blade in the same eight sizes

The eight art numbers set the blade size. The notch is written as a two-digit code after the art number; codes and sizes are in table B of section 6. See Selection Guide below.

The flat trowel in the same blade sizes is the Spot Riveted Plaster Trowel. Both share the same blade sizes and a soft-grip handle, and both are Spot Riveted.

Core Features

  • Eight blade sizes on one platform: 4" x 11", 4" x 14", 4" x 16", 4" x 18", 4-1/2" x 11", 4-1/2" x 14", 4-1/2" x 16", 4-1/2" x 18"
  • Three notch profiles per art number: U, V and square (⊔), all three offered against every blade size in the series
  • U, V or square notches: the notch is a two-digit code after the art number: U 25–39, V 40–59, square 60–89
  • Notch geometry is specified: each notch has a notch width, land width and depth, so the rib the tool lays is a specified dimension rather than a description; the full notch drawings are on page 15 of the product catalog, which can be downloaded from the site footer
  • Blade material: stainless steel; for carbon steel, contact sales
  • Construction: Spot Riveted: the blade is joined to the mount by spot-riveting; for mount material and joint details, contact us
  • Handle: red and black soft-grip handle
  • Two notched edges: notches are cut into one long edge and the adjacent short end, leaving two plain edges for flat spreading and clean-up
  • Same blade sizes as the flat Spot Riveted Plaster Trowel: the flat trowel comes in the same blade sizes, so a crew can run a flat and a notched tool of identical size and balance
  • Inch-sized blades: this series is dimensioned in inches, unlike the metric German Standard Notched Trowel (702301-74 / -76 / -78 / -80 / -82, 130 mm x 280 mm blade)

Product Advantages

One blade size, several notch options. Every one of the eight blade sizes is shown in the catalog with U, V or square notches. A tiler who has settled on a 4-1/2" x 14" blade can keep that blade across mosaic work, standard wall tile and large-format floor work by changing only the notch: for example from a 4 mm to a 6 mm or 12 mm square notch, which changes the suffix from -74 to -76 or -82.

The notch is a specified dimension, not an adjective. Each notch is given by its notch width, land width and depth; the full notch drawings are on page 15 of the product catalog, which can be downloaded from the site footer.

Notch geometry determines adhesive bed thickness and coverage percentage, and coverage percentage is what building standards specify. ANSI A108.5 requires an average of at least 80% mortar contact on dry-area walls and ceilings and 95% in wet or exterior areas. Check the adhesive manufacturer's data sheet and local regulations for the figure that applies to your job.

All three notch geometries on one blade platform. U, V and square notches are not interchangeable.

Square and U notches deposit more adhesive and suit rougher substrates and larger tiles; V notches carry the least adhesive, which suits small tiles on smooth substrates such as plasterboard but handles thick, aggregate-loaded mortars poorly. Sourcing all three on one blade platform means you stock one product family instead of three.

Stainless steel blade. The listed art numbers are stainless steel, the corrosion-resistant choice for wet-area crews and for sites where tools are hosed down. Each art number corresponds to one blade material; carbon steel, the lower-cost option where the blade is dried and lightly oiled after each use, is available through Leading Tools sales.

Blade lengths from 11" to 18": a real productivity range. An 18" blade covers roughly 64% more substrate per pass than an 11" blade of the same width. Both ends of that range exist in this series on the same handle and the same construction.

Spot Riveted construction. The blade is joined to the mount by spot-riveting; for mount material and joint details, contact us.

Soft-grip handle for combing work specifically. Combing is a repetitive pulling motion under load, not the light finishing stroke a flat trowel makes. This series uses a soft-grip handle rather than the blue bridge handle of the German Standard Notched Trowel (702301-74 / -76 / -78 / -80 / -82).

Matched flat trowel in the same sizes. The flat Spot Riveted Plaster Trowel comes in the same eight blade sizes. Crews that alternate a flat tool and a notched tool get both with the same reach, the same handle and the same construction.

How to Use

When to Use

ApplicationConfigurationNotes
Ceramic and porcelain tile adhesive (thin-set)Any blade size; notch by tile formatThe core application: the notched edge meters the adhesive into ribs that collapse under the tile
Natural stoneWider blade; square or deep U notchDeep-U profiles are specifically associated with stone and large slab work
Large-format tile and porcelain slab16"–18" blade; 12 mm or larger square notch, plus back-butteringLarge format means an edge of 600 mm or more; apply adhesive to both substrate and tile
FloorsSize the notch up and check coverage on a lifted tileUnder-sizing here shows up as short coverage, not as a finish issue
Small tile and mosaic on plasterboard4" blade; V notch or a 4 mm square notchV notches carry the least adhesive, which is what a small tile on a smooth board wants
Thick, aggregate-loaded mortarsSquare or U notch, not VV geometry spreads sanded, thick-bodied mortars poorly

Basic Technique

StepActionNotes
1. Place with the flatLay a first coat of adhesive on the substrate using the flat face of the bladeThe flat face places the material; the notched edge only meters it
2. Comb at 45–60°Hold the notched edge at 45–60° to the substrate and draw it throughIt is a control, not a detail: a steeper angle leaves a thicker bed
3. One direction onlyComb every pass in the same direction across the areaReversing or swirling folds air into the bed and produces ribs of uneven height
4. Bed the tilePress the tile straight down into the ribs with firm, even pressure, within the adhesive's open time; if it needs adjusting, push it once at right angles to the ribs. Do not twistThe ribs collapse and close the gaps between them, which is what produces full contact
5. Check the backLift one tile early in the run and read the coverage on its backThe recommended self-check, and the only way to verify against coverage figures
6. CorrectIf coverage is short: size the notch up, back-butter the tile, or bothBoth remedies are standard practice for large-format and low-porosity tile

The angle range for combing is 45–60°. The flat-side spreading pass and the notched combing pass are done at different angles by different edges of the same tool, not at a single fixed angle.

Reading a Lifted Tile

What the back showsReadingAction
Continuous adhesive, ribs fully closed, 95–100%Meets the ANSI wet-area and exterior figure (95%)Continue as set up
85–95%, ribs closed over most of the backAbove the ANSI dry-area average; below the ANSI wet-area figureSize up or back-butter for wet areas and exterior work
80–85%Meets the ANSI dry-area average of 80%; not enough for wet or exterior areasCheck the adhesive data sheet and local regulations before continuing
Below 80%, open rib lines still visibleBelow the ANSI figuresMove up one notch size, back-butter, or both
Adhesive on the ribs but bare patches between themThe notch is too small for the tile, or the substrate is not flatSize the notch up; a larger notch is the standard compensation for substrate variation

Scenario: Standard Wall Tiling, 100–300 mm Ceramic

This is the highest-volume case in the range. Take a 4" x 11" or 4" x 14" blade (641821 or 644821) with a 6 mm square notch. Place the adhesive with the flat, comb at 45–60° in one direction, and press the tiles home within the adhesive's open time. Expect roughly a 3 mm bed once the tile is bedded. Lift the first tile of each wall and confirm at least 80% contact (the ANSI A108.5 dry-area average) before committing to the run; if the wall is a shower or wet room, the figure rises to 95% and you should plan on either an 8 mm notch or back-buttering.

Scenario: Standard Floor Tiling, 300–600 mm

Move to the 4-1/2" width and a 14" or 16" blade with a 10 mm square notch (664821 or 666821), the default trowel for most domestic floors up to 600 mm. The bed will be roughly 5 mm. Floors are the unforgiving case: the lifted-tile check is not optional and back-buttering is common rather than exceptional.

Scenario: Large Format and Back-Buttering

At 600 mm and above, combing the substrate alone stops being enough. Go to a 16" or 18" blade with a 12 mm square notch for 600–900 mm (666821-82 or 668821-82), or a 15 mm square notch (code 85) for porcelain slab above that. Then butter the tile as well.

The method is specific: the large notch on the substrate, and a small notch, for example 4 mm, spread thinly on the back of the tile. In coverage terms: on large-format and low-porosity tile the required percentage is reached with both surfaces coated, not one. Buy the small back-buttering trowel as part of the same order: a 4" x 11" blade with a 4 mm square notch (641821-74) does that job.

Scenario: Natural Stone with Uneven Backs

Stone backs are rarely flat, and the rib has to fill the low spots rather than bridge them. Two profiles are in play. A square notch gives the highest adhesive volume for a given depth and a rib of constant section. A deep U (also called elliptical) suits stone and large slab work.

Both are shown in the catalog for this series, including a 15 mm U notch (code 39) and a 15 mm square notch (code 85). Take the wider 4-1/2" blade, check coverage on a lifted piece early, and confirm adhesive compatibility with the stone supplier before starting: some stones are sensitive to cement-based and to moisture-carrying adhesives.

Scenario: Small Tile and Mosaic on Plasterboard

This is the one case where a V notch is genuinely the right answer rather than a compromise. V geometry carries the least adhesive of the three profiles, which suits a small tile on a smooth, absorbent board where too much adhesive squeezes into the joints. Take the 4" width for control and a V notch (code 53, 53-1 or 55). Do not use V geometry with a thick, sanded mortar: it spreads those materials poorly.

Scenario: Thin-Coat Plaster and EIFS Base Coat

Notched trowels are also used to lay thin-coat plaster and EIFS base coats at a consistent thickness, keying into the insulation board so the mesh and finish coat bond properly.

Adhesive Compatibility

Adhesive typeSuitabilityNotes
Cement-based thin-set mortarStandard applicationThe reference case for every notch-to-tile-size table cited here
Thick, sanded or aggregate-loaded mortarUse square or U geometryV notches spread these materials poorly
Polymer-modified thin-setSuitable across all three profilesLonger open time; clean the blade before the polymer starts to cure
Ready-mixed paste adhesiveTest the combination firstRound-bottomed U profiles release lower-viscosity materials more easily than square profiles
Epoxy adhesiveTest first, and clean immediatelyCured epoxy has to be removed mechanically, and solvents can damage the blade
Gypsum-based plastersSuitable; clean before setGypsum sets fast and is much harder to clear from notches once cured

Common Errors

ErrorResultHow to avoid it
Combing in alternating directions or in arcsRibs of uneven height; air folded into the bedComb every pass in one direction
The angle drifting through the strokeBed thickness varies across the areaHold a steady 45–60° from the start of the pass to the end
Sliding the tile after placementRibs collapse in an uncontrolled way; voids under the tilePress straight down with firm pressure and do not twist; if a tile needs adjusting, push it once at right angles to the ribs
A notch too small for the tile formatCoverage below the specified percentageSize against the tables in the Selection Guide and verify on a lifted tile
Using a V notch with thick sanded mortarPoor spread, short coverageUse square or U geometry for those materials
Notches clogging during the runRib height drops, and coverage drops with itClear the notches before the adhesive sets
Metal tools used to clean the notchesRounded notch corners; the tool no longer lays the rib its notch size specifiesPlastic or wooden scrapers only on the notched edge
Combing too large an area at onceAdhesive skins before the tile goes onWork to the open time on the adhesive manufacturer's data sheet, in sections you can tile within it

FAQ

Q: What notch size for my tile?
A: A bigger tile takes a bigger notch. As a working ladder: 4 mm up to 100 mm tile, 6 mm for 100–300 mm wall tile, 8 mm for 200–400 mm floor tile, 10 mm for 300–600 mm floor tile, 12 mm for 600–900 mm, and 15 mm (code 85) above that; for larger, contact sales.

Q: Square, U or V: which should I order?
A: Square for most work, and always where the specification states bed thickness or coverage percentage. U for stone, uneven substrates and thick-bed work. V only for small tile on smooth substrates such as plasterboard.

Q: Which blade width and length should I choose?
A: 4" wide for walls, small tiles and confined work; 4-1/2" wide for floors, larger tiles and open runs. For length, 11" for small areas and work around fittings, 14" as the general-purpose length, 16" for open floors and large-format tile, and 18" where maximum coverage per pass matters.

Q: My coverage came out short. What do I change first?
A: Notch size first, then technique. Confirm the tile size against the notch ladder; if the notch is right for the tile, look at the stroke, because a drifting angle or a reversed pass both produce short coverage.

Q: How does this series differ from the German Standard Notched Trowel?
A: The German Standard Notched Trowel (702301-74 / -76 / -78 / -80 / -82) is a metric series: five art numbers, one square notch size each (4–12 mm), all on a 130 × 280 mm blade, with a blue bridge handle. The 641821 series is imperial: eight blade sizes from 4" x 11" to 4-1/2" x 18", all three notch profiles, and a soft-grip handle.

Q: How do I order a specific notch?
A: Take the blade art number and add the notch code, for example 641821-76 for a 4" x 11" blade with a 6 mm square notch, or 664821-39 for a 4-1/2" x 14" blade with a 15 mm U notch. For a notch not shown in the catalog, contact Leading Tools sales.

Specifications Overview

Blade Design

FeatureDescription
Blade shapeRectangular flat blade, notched on one long edge and the adjacent short end
Blade widths4" (102 mm) and 4-1/2" (114 mm)
Blade lengths11" (279 mm), 14" (356 mm), 16" (406 mm), 18" (457 mm)
Notch profilesU-notch, V-notch, square notch: all three available on every art number
Notched edgesNotches run along one long edge and the adjacent short end; the two remaining edges stay plain for flat spreading
Blade materialStainless steel
Blade faceFlat and unnotched, so the same tool places the adhesive before the notched edge meters it

Millimetre figures are conversions from the nominal inch dimensions at 1" = 25.4 mm; this series is specified in inches only.

Handle Design

FeatureDescription
Handle typeSoft-grip handle
Handle materialRed and black soft grip
MountThe blade is joined to the mount by spot-riveting; for mount material and joint details, contact us
ConstructionSpot Riveted

Material Options

The listed art numbers are stainless steel. Each art number corresponds to one blade material; for a carbon steel blade, contact Leading Tools sales. The comparison below is for reference.

VariantBlade materialBest for
Carbon steelCarbon steel bladeCost-driven projects and dry-area work, where the blade is dried and lightly oiled after each use
Stainless steelStainless steel bladeWet areas, daily washdown, long service life, and crews that cannot be relied on to oil a tool

Notch Profiles and Notch Sizes

The notch drawings on page 15 of the product catalog (which can be downloaded from the site footer) give every notch a two-digit code, and the table on page 16 groups the codes into three ranges: U-notch 25–39, V-notch 40–59, square notch 60–89.

For metric square notches the code is 70 plus the notch size in millimetres, so 76 is 6 mm and 82 is 12 mm; the German Standard Notched Trowel 702301-74 to -82 uses the same codes. The size for each code is in table B of section 6, Full Size Reference.

How to Order

The art number is the blade art number plus the notch code. Choose the blade from the series table, for example 664821 for a 4-1/2" x 14" blade, then add the notch code: 664821-76 is a 4-1/2" x 14" blade with a 6 mm square notch. For a notch or size not shown in the catalog, contact Leading Tools sales. The flat trowel in the same blade sizes is the Spot Riveted Plaster Trowel.

Key Design Features

Notch dimension is the specification. Everything else on this tool, width, length, handle, steel, affects how fast and how comfortably the work goes. Only the notch decides whether the finished installation meets the coverage percentage the job is specified to. Order the notch first, then the blade.

Square notches follow the half-bed rule; U and V notches do not. Because a square notch has equal notch width and land width, the ribs collapse into the gaps and leave a bed of roughly half the notch depth: 12 mm of notch gives about 6 mm of bed, 10 mm gives about 5 mm, 6 mm gives about 3 mm.

Round-bottomed and pointed profiles carry less material for the same depth and do not follow that arithmetic. When converting a specification written for one profile into another, convert on bed thickness, not on notch depth.

Bigger tile, bigger notch. This is the basic principle for choosing a notch by tile size.

A flat face and a notched edge in one tool. The blade face is unnotched, so the adhesive is placed with the flat and then metered with the notched edge: the standard three-step method. Two of the four edges stay plain for scooping and cleaning off.

Selection Guide

Step 1: Blade Width

Blade widthBest forTrade-off
4" (102 mm)Walls, small and mosaic tiles, confined work, and any surface where the tool has to be steered around fittingsLess substrate covered per pass
4-1/2" (114 mm)Floors, larger tiles, open runs where coverage per pass is what limits the day's outputSlightly more effort to hold flat on a vertical surface

The flat Spot Riveted Plaster Trowel also comes in 3" and 4-3/4" widths; the notched series is limited to 4" and 4-1/2".

Step 2: Blade Length

Blade lengthBest for
11" (279 mm)Small rooms, splashbacks, work between fittings, and anywhere the tool has to be lifted and repositioned often
14" (356 mm)The general-purpose length: enough reach for floor work, still controllable on a wall
16" (406 mm)Open floor areas and large-format tile, where fewer passes means fewer rib joins
18" (457 mm)Maximum substrate per pass; needs a level substrate and steady pressure across the full edge to keep the rib height even

Step 3: Notch Profile

ProfileWhat it doesChoose it when
U-notchRound-bottomed ribs; adhesive spreads outward from the base of the rib as the tile is beddedThe substrate is rough, the tile is large, or the adhesive is a thick mortar; deep U profiles suit stone and large slab work
V-notchPointed ribs carrying the least adhesive of the three profilesSmall tiles on a smooth substrate such as plasterboard; not for thick, aggregate-loaded mortars, which V notches spread poorly
Square notchFlat-bottomed ribs of constant section, the highest adhesive volume for a given depth, and the profile the half-bed rule is written forLarger tile, rough substrates, and any job where bed thickness or coverage percentage is written into the specification

When deciding what to stock: hold square as the volume line, U for stone and thick-bed work, V for small-format and smooth substrates.

Step 4: Notch Size by Tile Format

The ranges below are typical starting points. When in doubt, size up and check coverage on a lifted tile.

Tile formatNotch sizeApprox. bed after pressing
Mosaic, up to 50 mm4 mm2 mm
Up to 100 mm4 mm—
100–300 mm wall tile6 mm3 mm
200–400 mm floor tile8 mm4 mm
300–600 mm floor tile10 mm, the default trowel for most domestic floors5 mm
600–900 mm large format12 mm6 mm
Above 900 mm porcelain slab15 mm (code 85); for larger, contact sales—

Coverage Standards That Decide the Choice

StandardRequirementWhat it means for notch choice
ANSI A108.5 (US)Average contact area not below 80% on dry-area walls and ceilings; not below 95% in wet or exterior areasThe 80% figure is an average, not a floor for any single tile; leave headroom by sizing up in wet areas

Coverage is checked by lifting a tile early in the run and reading the back. The adhesive manufacturer's data sheet and local regulations take precedence.

Quick-Reference Selection Table

ApplicationBlade widthBlade lengthNotch profileBlade art number and notch size (add the notch code to order)
Mosaic and small wall tile up to 100 mm4"11"–14"Square641821 / 644821; 4 mm
Standard ceramic wall tile 100–300 mm4"11"–14"Square, or V on a smooth board substrate641821 / 644821; 6 mm
Small-format floor tile up to 200 mm4-1/2"14"Square664821; 6–8 mm
Standard floor tile 300–600 mm4-1/2"14"–16"Square664821 / 666821; 10 mm
Large-format 600–900 mm4-1/2"16"–18"Square, with back-buttering666821 / 668821; 12 mm
Porcelain slab above 900 mm, or stone with an uneven back4-1/2"16"–18"Square or deep U666821 / 668821; 15 mm square or 15 mm U
Back-buttering the tile itself, any format4"11"Square, small641821-74 (4 mm square) on the tile back; the substrate notch comes from the rows above

Related Products in the Leading Tools Range

Art. NrWhat it isWhen to specify it instead
641821 / 644821 / 646821 / 648821 / 661821 / 664821 / 666821 / 668821Spot Riveted Plaster Trowel: flat blade in the same eight blade sizes, same soft-grip handleFlat spreading, floating and finishing rather than combing
631821 / 634821 / 636821Spot Riveted Plaster Trowel (flat), 3" wide in 11" / 14" / 16"Narrow flat work; not offered as a notched version
670821 / 674821 / 676821 / 678821Spot Riveted Plaster Trowel (flat), 4-3/4" wide in 11" / 14" / 16" / 18"Maximum flat coverage; not offered as a notched version
702301-74 / -76 / -78 / -80 / -82German Standard Notched Trowel: five art numbers, one square notch size each (4–12 mm), all on a 130 × 280 mm blade; blue bridge handleJobs specified in metric blade sizes, or where a bridge handle is preferred to a soft grip
702301German Standard Trowel, the same 130 mm x 280 mm blade with no notches and a wood handleFlat finishing on the metric blade platform

641821 Series Compared With the German Standard Notched Trowel

Leading Tools offers two notched trowel series. The differences are these:

FeatureNotched Trowel 641821 seriesGerman Standard Notched Trowel 702301-74 / -76 / -78 / -80 / -82
Blade sizingImperial: 4" and 4-1/2" wide, 11"–18" long, eight sizesMetric: five art numbers, all on a 130 mm x 280 mm blade
Notch profilesU, V and square, all three on every art numberSquare only
Notch sizesU, V or square notches; add the notch code after the art numberOne square notch size per art number: 4, 6, 8, 10 or 12 mm
HandleRed and black soft-grip handleBlue bridge handle
ConstructionSpot RivetedSpot Riveted
Blade materialStainless steelStainless steel
Flat counterpartSpot Riveted Plaster Trowel (same blade sizes)German Standard Trowel 702301
Buy it forRange: any of three notch profiles, eight blade sizes, and a cushioned grip for long combing runsSimplicity: one metric blade size, five art numbers with one square notch each

Full Size Reference

A. Art Numbers and Blade Sizes

Every blade art number in the Notched Trowel 641821 series, with the notch profiles shown in the catalog. To order, add the notch code from table B:

Art. NrBlade size (in)Blade size (mm)U notchV notchSquare ⊔ notchBlade materialHandle
6418214" x 11"102 x 279 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6448214" x 14"102 x 356 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6468214" x 16"102 x 406 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6488214" x 18"102 x 457 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6618214-1/2" x 11"114 x 279 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6648214-1/2" x 14"114 x 356 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6668214-1/2" x 16"114 x 406 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6688214-1/2" x 18"114 x 457 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted

Millimetre figures are conversions at 1" = 25.4 mm.

B. Notch Sizes (Reference)

The notch codes and sizes drawn in the catalog are listed below; contact sales for any notch not listed.

CodeProfileNotch geometryApprox. bed after the tile is bedded
39U15 mm notch width, 15 mm land, 15 mm deep, round-bottomedDeep-bed work; the half-bed rule does not apply to round-bottomed profiles
53V1/2" pitch, 1/2" deep, continuous pointed teethNot covered by the half-bed rule
53-1V1/2" pitch, 1/2" deepNot covered by the half-bed rule
55V1/8" notch width, 5/16" land, 1/4" deepNot covered by the half-bed rule
66Square1/2" x 1/2" notch and land, 1/2" deepApprox. 1/4" (6 mm)
68Square3/32" x 3/32" notch and land, 1/8" deepApprox. 1/16" (1.6 mm)
74Square4 x 4 mmApprox. 2 mm
76Square6 x 6 mmApprox. 3 mm
78Square8 x 8 mmApprox. 4 mm
80Square10 x 10 mmApprox. 5 mm
82Square12 x 12 mmApprox. 6 mm
85Square15 mm notch width, 15 mm land, 15 mm deepApprox. 7.5 mm

C. Blade Size and Notch Profile Matrix

Every blade size against every notch profile shown in the catalog for the series. Notch codes and sizes are in table B above.

#Art. NrBlade sizeNotch profileNotch sizeTypical use
16418214" x 11" (102 x 279 mm)UCodes in table BSmall-area stone and thick-bed work on walls
26418214" x 11" (102 x 279 mm)VCodes in table BSmall tile and mosaic on smooth board substrates
36418214" x 11" (102 x 279 mm)Square ⊔Codes in table BStandard wall tile in confined areas
46448214" x 14" (102 x 356 mm)UCodes in table BStone and thick-bed work on walls, longer runs
56448214" x 14" (102 x 356 mm)VCodes in table BSmall tile on plasterboard over larger areas
66448214" x 14" (102 x 356 mm)Square ⊔Codes in table BGeneral-purpose wall tiling
76468214" x 16" (102 x 406 mm)UCodes in table BDeep-bed work where reach matters more than width
86468214" x 16" (102 x 406 mm)VCodes in table BLong runs of small tile on smooth substrates
96468214" x 16" (102 x 406 mm)Square ⊔Codes in table BWall and light floor tiling over open areas
106488214" x 18" (102 x 457 mm)UCodes in table BLongest reach in the 4" width for thick-bed work
116488214" x 18" (102 x 457 mm)VCodes in table BLong runs on smooth board substrates
126488214" x 18" (102 x 457 mm)Square ⊔Codes in table BMaximum pass length at 4" width
136618214-1/2" x 11" (114 x 279 mm)UCodes in table BStone and uneven substrates in confined areas
146618214-1/2" x 11" (114 x 279 mm)VCodes in table BSmall-format work needing the wider blade
156618214-1/2" x 11" (114 x 279 mm)Square ⊔Codes in table BFloor tiling in bathrooms and small rooms
166648214-1/2" x 14" (114 x 356 mm)UCodes in table BThe general-purpose stone and thick-bed configuration
176648214-1/2" x 14" (114 x 356 mm)VCodes in table BMixed small-format work on smooth substrates
186648214-1/2" x 14" (114 x 356 mm)Square ⊔Codes in table BThe volume configuration: standard floor tiling
196668214-1/2" x 16" (114 x 406 mm)UCodes in table BLarge stone slabs with uneven backs
206668214-1/2" x 16" (114 x 406 mm)VCodes in table BLong smooth-substrate runs at full width
216668214-1/2" x 16" (114 x 406 mm)Square ⊔Codes in table BLarge-format floor tile
226688214-1/2" x 18" (114 x 457 mm)UCodes in table BMaximum coverage per pass for deep-bed stone work
236688214-1/2" x 18" (114 x 457 mm)VCodes in table BMaximum coverage per pass on smooth substrates
246688214-1/2" x 18" (114 x 457 mm)Square ⊔Codes in table BPorcelain slab and large-format floor work

Care & Maintenance

Cleaning After Use

ContaminantCleaning method
Wet adhesive or mortarWipe the blade and clear the notches with a damp cloth or sponge before the material sets
Stubborn residueScrape gently with a plastic or wooden scraper; do not use metal tools on the notched edge, which deforms the notch
Set-on residueSoak in warm water with a neutral detergent, then clear the notches with a soft brush
Hardened cementSoften with a proprietary cement remover, then clear with a nylon brush; do not use carbon steel wool or wire brushes
Epoxy adhesiveMechanical removal only; solvents may damage the blade surface
Every timeRinse, dry completely, and store dry

Blade Care

  • Clean before it sets. Residue hardening in the notches changes rib height, and rib height is the one property the tool exists to control.
  • Carbon steel blades. Dry thoroughly after washing and apply a thin film of tool oil; carbon steel rusts more readily than stainless.
  • Stainless steel blades. High corrosion resistance and low maintenance; chlorinated water, coastal air or prolonged soaking can still cause rust spots, so rinse with clean water and dry after use. No oiling needed.
  • Never pry with the blade. Do not use the notched edge to lever or chip hardened mortar: a damaged notch no longer combs an even rib.

Notch Care

The notch dimension is the specification, so the notched edge gets treated differently from the rest of the blade. Clear each notch individually with a wooden toothpick or a small stiff brush while the residue is still soft. Never force a metal pick into a notch: rounding the corners of a square notch quietly reduces the bed it delivers, and the tool goes on looking correct while the coverage falls below what the job is specified to.

Handle and Mount Care

  • Wipe the soft-grip handle with a damp cloth; solvents are not needed
  • Check the mount for movement at every clean-down: any movement lets the blade flex and the ribs go uneven
  • Do not leave the tool standing in a bucket of water; prolonged soaking is for cleaning, not for storage

Storage

Store the blade flat or hung so it cannot bow, keep it dry, and use an edge guard or a padded pouch to protect the notched edge. Carbon steel blades stored for more than a short period should carry a light film of oil, and a hard case or padded bag with a rust inhibitor is the recommendation for long storage. Do not stack other tools on top of a notched trowel: a knock that deforms one notch changes the rib that notch lays.

When to Replace

Replace the tool when the notch corners have rounded or a notch has deformed. Because the notch size is the specification, worn notches deliver a thinner bed than specified, and the failure shows up as short coverage rather than as an obviously worn tool. Replace a blade that no longer sits flat on a straightedge, since uneven contact produces ribs of uneven height.

ProductDetail
  • Art. Nr: 641821 / 644821 / 646821 / 648821 / 661821 / 664821 / 666821 / 668821 (8 blade sizes); add the two-digit notch code, e.g. 641821-76
  • Size: 4" and 4-1/2" wide, 11" / 14" / 16" / 18" long; U, V or square notch
  • Material: Stainless steel; for carbon steel, contact sales
  • Construction: Spot Riveted
  • Handle: Red and black soft-grip handle

Product Name & Model

Notched Trowel — 641821 series

ItemValue
Product nameNotched Trowel
Lead art. Nr641821
Art numbers in the series641821 / 644821 / 646821 / 648821 / 661821 / 664821 / 666821 / 668821
Blade sizes4" and 4-1/2" wide, in 11" / 14" / 16" / 18" lengths
Notch profiles offeredU-notch, V-notch and square (⊔) notch, on every art number in the series
Notch profilesU, V or square ⊔; codes and sizes in table B of section 6
OrderingBlade art number plus notch code, e.g. 641821-76 (4" x 11" blade, 6 mm square notch)
ConstructionSpot Riveted
Blade materialStainless steel; for carbon steel, contact sales
HandleRed and black soft-grip handle
SeriesNotched Trowel 641821 series; the full notch drawings are on page 15 of the product catalog, which can be downloaded from the site footer
Flat-blade counterpartSpot Riveted Plaster Trowel: flat blade in the same eight sizes

The eight art numbers set the blade size. The notch is written as a two-digit code after the art number; codes and sizes are in table B of section 6. See Selection Guide below.

The flat trowel in the same blade sizes is the Spot Riveted Plaster Trowel. Both share the same blade sizes and a soft-grip handle, and both are Spot Riveted.

Core Features

  • Eight blade sizes on one platform: 4" x 11", 4" x 14", 4" x 16", 4" x 18", 4-1/2" x 11", 4-1/2" x 14", 4-1/2" x 16", 4-1/2" x 18"
  • Three notch profiles per art number: U, V and square (⊔), all three offered against every blade size in the series
  • U, V or square notches: the notch is a two-digit code after the art number: U 25–39, V 40–59, square 60–89
  • Notch geometry is specified: each notch has a notch width, land width and depth, so the rib the tool lays is a specified dimension rather than a description; the full notch drawings are on page 15 of the product catalog, which can be downloaded from the site footer
  • Blade material: stainless steel; for carbon steel, contact sales
  • Construction: Spot Riveted: the blade is joined to the mount by spot-riveting; for mount material and joint details, contact us
  • Handle: red and black soft-grip handle
  • Two notched edges: notches are cut into one long edge and the adjacent short end, leaving two plain edges for flat spreading and clean-up
  • Same blade sizes as the flat Spot Riveted Plaster Trowel: the flat trowel comes in the same blade sizes, so a crew can run a flat and a notched tool of identical size and balance
  • Inch-sized blades: this series is dimensioned in inches, unlike the metric German Standard Notched Trowel (702301-74 / -76 / -78 / -80 / -82, 130 mm x 280 mm blade)

Product Advantages

One blade size, several notch options. Every one of the eight blade sizes is shown in the catalog with U, V or square notches. A tiler who has settled on a 4-1/2" x 14" blade can keep that blade across mosaic work, standard wall tile and large-format floor work by changing only the notch: for example from a 4 mm to a 6 mm or 12 mm square notch, which changes the suffix from -74 to -76 or -82.

The notch is a specified dimension, not an adjective. Each notch is given by its notch width, land width and depth; the full notch drawings are on page 15 of the product catalog, which can be downloaded from the site footer.

Notch geometry determines adhesive bed thickness and coverage percentage, and coverage percentage is what building standards specify. ANSI A108.5 requires an average of at least 80% mortar contact on dry-area walls and ceilings and 95% in wet or exterior areas. Check the adhesive manufacturer's data sheet and local regulations for the figure that applies to your job.

All three notch geometries on one blade platform. U, V and square notches are not interchangeable.

Square and U notches deposit more adhesive and suit rougher substrates and larger tiles; V notches carry the least adhesive, which suits small tiles on smooth substrates such as plasterboard but handles thick, aggregate-loaded mortars poorly. Sourcing all three on one blade platform means you stock one product family instead of three.

Stainless steel blade. The listed art numbers are stainless steel, the corrosion-resistant choice for wet-area crews and for sites where tools are hosed down. Each art number corresponds to one blade material; carbon steel, the lower-cost option where the blade is dried and lightly oiled after each use, is available through Leading Tools sales.

Blade lengths from 11" to 18": a real productivity range. An 18" blade covers roughly 64% more substrate per pass than an 11" blade of the same width. Both ends of that range exist in this series on the same handle and the same construction.

Spot Riveted construction. The blade is joined to the mount by spot-riveting; for mount material and joint details, contact us.

Soft-grip handle for combing work specifically. Combing is a repetitive pulling motion under load, not the light finishing stroke a flat trowel makes. This series uses a soft-grip handle rather than the blue bridge handle of the German Standard Notched Trowel (702301-74 / -76 / -78 / -80 / -82).

Matched flat trowel in the same sizes. The flat Spot Riveted Plaster Trowel comes in the same eight blade sizes. Crews that alternate a flat tool and a notched tool get both with the same reach, the same handle and the same construction.

How to Use

When to Use

ApplicationConfigurationNotes
Ceramic and porcelain tile adhesive (thin-set)Any blade size; notch by tile formatThe core application: the notched edge meters the adhesive into ribs that collapse under the tile
Natural stoneWider blade; square or deep U notchDeep-U profiles are specifically associated with stone and large slab work
Large-format tile and porcelain slab16"–18" blade; 12 mm or larger square notch, plus back-butteringLarge format means an edge of 600 mm or more; apply adhesive to both substrate and tile
FloorsSize the notch up and check coverage on a lifted tileUnder-sizing here shows up as short coverage, not as a finish issue
Small tile and mosaic on plasterboard4" blade; V notch or a 4 mm square notchV notches carry the least adhesive, which is what a small tile on a smooth board wants
Thick, aggregate-loaded mortarsSquare or U notch, not VV geometry spreads sanded, thick-bodied mortars poorly

Basic Technique

StepActionNotes
1. Place with the flatLay a first coat of adhesive on the substrate using the flat face of the bladeThe flat face places the material; the notched edge only meters it
2. Comb at 45–60°Hold the notched edge at 45–60° to the substrate and draw it throughIt is a control, not a detail: a steeper angle leaves a thicker bed
3. One direction onlyComb every pass in the same direction across the areaReversing or swirling folds air into the bed and produces ribs of uneven height
4. Bed the tilePress the tile straight down into the ribs with firm, even pressure, within the adhesive's open time; if it needs adjusting, push it once at right angles to the ribs. Do not twistThe ribs collapse and close the gaps between them, which is what produces full contact
5. Check the backLift one tile early in the run and read the coverage on its backThe recommended self-check, and the only way to verify against coverage figures
6. CorrectIf coverage is short: size the notch up, back-butter the tile, or bothBoth remedies are standard practice for large-format and low-porosity tile

The angle range for combing is 45–60°. The flat-side spreading pass and the notched combing pass are done at different angles by different edges of the same tool, not at a single fixed angle.

Reading a Lifted Tile

What the back showsReadingAction
Continuous adhesive, ribs fully closed, 95–100%Meets the ANSI wet-area and exterior figure (95%)Continue as set up
85–95%, ribs closed over most of the backAbove the ANSI dry-area average; below the ANSI wet-area figureSize up or back-butter for wet areas and exterior work
80–85%Meets the ANSI dry-area average of 80%; not enough for wet or exterior areasCheck the adhesive data sheet and local regulations before continuing
Below 80%, open rib lines still visibleBelow the ANSI figuresMove up one notch size, back-butter, or both
Adhesive on the ribs but bare patches between themThe notch is too small for the tile, or the substrate is not flatSize the notch up; a larger notch is the standard compensation for substrate variation

Scenario: Standard Wall Tiling, 100–300 mm Ceramic

This is the highest-volume case in the range. Take a 4" x 11" or 4" x 14" blade (641821 or 644821) with a 6 mm square notch. Place the adhesive with the flat, comb at 45–60° in one direction, and press the tiles home within the adhesive's open time. Expect roughly a 3 mm bed once the tile is bedded. Lift the first tile of each wall and confirm at least 80% contact (the ANSI A108.5 dry-area average) before committing to the run; if the wall is a shower or wet room, the figure rises to 95% and you should plan on either an 8 mm notch or back-buttering.

Scenario: Standard Floor Tiling, 300–600 mm

Move to the 4-1/2" width and a 14" or 16" blade with a 10 mm square notch (664821 or 666821), the default trowel for most domestic floors up to 600 mm. The bed will be roughly 5 mm. Floors are the unforgiving case: the lifted-tile check is not optional and back-buttering is common rather than exceptional.

Scenario: Large Format and Back-Buttering

At 600 mm and above, combing the substrate alone stops being enough. Go to a 16" or 18" blade with a 12 mm square notch for 600–900 mm (666821-82 or 668821-82), or a 15 mm square notch (code 85) for porcelain slab above that. Then butter the tile as well.

The method is specific: the large notch on the substrate, and a small notch, for example 4 mm, spread thinly on the back of the tile. In coverage terms: on large-format and low-porosity tile the required percentage is reached with both surfaces coated, not one. Buy the small back-buttering trowel as part of the same order: a 4" x 11" blade with a 4 mm square notch (641821-74) does that job.

Scenario: Natural Stone with Uneven Backs

Stone backs are rarely flat, and the rib has to fill the low spots rather than bridge them. Two profiles are in play. A square notch gives the highest adhesive volume for a given depth and a rib of constant section. A deep U (also called elliptical) suits stone and large slab work.

Both are shown in the catalog for this series, including a 15 mm U notch (code 39) and a 15 mm square notch (code 85). Take the wider 4-1/2" blade, check coverage on a lifted piece early, and confirm adhesive compatibility with the stone supplier before starting: some stones are sensitive to cement-based and to moisture-carrying adhesives.

Scenario: Small Tile and Mosaic on Plasterboard

This is the one case where a V notch is genuinely the right answer rather than a compromise. V geometry carries the least adhesive of the three profiles, which suits a small tile on a smooth, absorbent board where too much adhesive squeezes into the joints. Take the 4" width for control and a V notch (code 53, 53-1 or 55). Do not use V geometry with a thick, sanded mortar: it spreads those materials poorly.

Scenario: Thin-Coat Plaster and EIFS Base Coat

Notched trowels are also used to lay thin-coat plaster and EIFS base coats at a consistent thickness, keying into the insulation board so the mesh and finish coat bond properly.

Adhesive Compatibility

Adhesive typeSuitabilityNotes
Cement-based thin-set mortarStandard applicationThe reference case for every notch-to-tile-size table cited here
Thick, sanded or aggregate-loaded mortarUse square or U geometryV notches spread these materials poorly
Polymer-modified thin-setSuitable across all three profilesLonger open time; clean the blade before the polymer starts to cure
Ready-mixed paste adhesiveTest the combination firstRound-bottomed U profiles release lower-viscosity materials more easily than square profiles
Epoxy adhesiveTest first, and clean immediatelyCured epoxy has to be removed mechanically, and solvents can damage the blade
Gypsum-based plastersSuitable; clean before setGypsum sets fast and is much harder to clear from notches once cured

Common Errors

ErrorResultHow to avoid it
Combing in alternating directions or in arcsRibs of uneven height; air folded into the bedComb every pass in one direction
The angle drifting through the strokeBed thickness varies across the areaHold a steady 45–60° from the start of the pass to the end
Sliding the tile after placementRibs collapse in an uncontrolled way; voids under the tilePress straight down with firm pressure and do not twist; if a tile needs adjusting, push it once at right angles to the ribs
A notch too small for the tile formatCoverage below the specified percentageSize against the tables in the Selection Guide and verify on a lifted tile
Using a V notch with thick sanded mortarPoor spread, short coverageUse square or U geometry for those materials
Notches clogging during the runRib height drops, and coverage drops with itClear the notches before the adhesive sets
Metal tools used to clean the notchesRounded notch corners; the tool no longer lays the rib its notch size specifiesPlastic or wooden scrapers only on the notched edge
Combing too large an area at onceAdhesive skins before the tile goes onWork to the open time on the adhesive manufacturer's data sheet, in sections you can tile within it

FAQ

Q: What notch size for my tile?
A: A bigger tile takes a bigger notch. As a working ladder: 4 mm up to 100 mm tile, 6 mm for 100–300 mm wall tile, 8 mm for 200–400 mm floor tile, 10 mm for 300–600 mm floor tile, 12 mm for 600–900 mm, and 15 mm (code 85) above that; for larger, contact sales.

Q: Square, U or V: which should I order?
A: Square for most work, and always where the specification states bed thickness or coverage percentage. U for stone, uneven substrates and thick-bed work. V only for small tile on smooth substrates such as plasterboard.

Q: Which blade width and length should I choose?
A: 4" wide for walls, small tiles and confined work; 4-1/2" wide for floors, larger tiles and open runs. For length, 11" for small areas and work around fittings, 14" as the general-purpose length, 16" for open floors and large-format tile, and 18" where maximum coverage per pass matters.

Q: My coverage came out short. What do I change first?
A: Notch size first, then technique. Confirm the tile size against the notch ladder; if the notch is right for the tile, look at the stroke, because a drifting angle or a reversed pass both produce short coverage.

Q: How does this series differ from the German Standard Notched Trowel?
A: The German Standard Notched Trowel (702301-74 / -76 / -78 / -80 / -82) is a metric series: five art numbers, one square notch size each (4–12 mm), all on a 130 × 280 mm blade, with a blue bridge handle. The 641821 series is imperial: eight blade sizes from 4" x 11" to 4-1/2" x 18", all three notch profiles, and a soft-grip handle.

Q: How do I order a specific notch?
A: Take the blade art number and add the notch code, for example 641821-76 for a 4" x 11" blade with a 6 mm square notch, or 664821-39 for a 4-1/2" x 14" blade with a 15 mm U notch. For a notch not shown in the catalog, contact Leading Tools sales.

Specification

Specifications Overview

Blade Design

FeatureDescription
Blade shapeRectangular flat blade, notched on one long edge and the adjacent short end
Blade widths4" (102 mm) and 4-1/2" (114 mm)
Blade lengths11" (279 mm), 14" (356 mm), 16" (406 mm), 18" (457 mm)
Notch profilesU-notch, V-notch, square notch: all three available on every art number
Notched edgesNotches run along one long edge and the adjacent short end; the two remaining edges stay plain for flat spreading
Blade materialStainless steel
Blade faceFlat and unnotched, so the same tool places the adhesive before the notched edge meters it

Millimetre figures are conversions from the nominal inch dimensions at 1" = 25.4 mm; this series is specified in inches only.

Handle Design

FeatureDescription
Handle typeSoft-grip handle
Handle materialRed and black soft grip
MountThe blade is joined to the mount by spot-riveting; for mount material and joint details, contact us
ConstructionSpot Riveted

Material Options

The listed art numbers are stainless steel. Each art number corresponds to one blade material; for a carbon steel blade, contact Leading Tools sales. The comparison below is for reference.

VariantBlade materialBest for
Carbon steelCarbon steel bladeCost-driven projects and dry-area work, where the blade is dried and lightly oiled after each use
Stainless steelStainless steel bladeWet areas, daily washdown, long service life, and crews that cannot be relied on to oil a tool

Notch Profiles and Notch Sizes

The notch drawings on page 15 of the product catalog (which can be downloaded from the site footer) give every notch a two-digit code, and the table on page 16 groups the codes into three ranges: U-notch 25–39, V-notch 40–59, square notch 60–89.

For metric square notches the code is 70 plus the notch size in millimetres, so 76 is 6 mm and 82 is 12 mm; the German Standard Notched Trowel 702301-74 to -82 uses the same codes. The size for each code is in table B of section 6, Full Size Reference.

How to Order

The art number is the blade art number plus the notch code. Choose the blade from the series table, for example 664821 for a 4-1/2" x 14" blade, then add the notch code: 664821-76 is a 4-1/2" x 14" blade with a 6 mm square notch. For a notch or size not shown in the catalog, contact Leading Tools sales. The flat trowel in the same blade sizes is the Spot Riveted Plaster Trowel.

Key Design Features

Notch dimension is the specification. Everything else on this tool, width, length, handle, steel, affects how fast and how comfortably the work goes. Only the notch decides whether the finished installation meets the coverage percentage the job is specified to. Order the notch first, then the blade.

Square notches follow the half-bed rule; U and V notches do not. Because a square notch has equal notch width and land width, the ribs collapse into the gaps and leave a bed of roughly half the notch depth: 12 mm of notch gives about 6 mm of bed, 10 mm gives about 5 mm, 6 mm gives about 3 mm.

Round-bottomed and pointed profiles carry less material for the same depth and do not follow that arithmetic. When converting a specification written for one profile into another, convert on bed thickness, not on notch depth.

Bigger tile, bigger notch. This is the basic principle for choosing a notch by tile size.

A flat face and a notched edge in one tool. The blade face is unnotched, so the adhesive is placed with the flat and then metered with the notched edge: the standard three-step method. Two of the four edges stay plain for scooping and cleaning off.

Selection Guide

Step 1: Blade Width

Blade widthBest forTrade-off
4" (102 mm)Walls, small and mosaic tiles, confined work, and any surface where the tool has to be steered around fittingsLess substrate covered per pass
4-1/2" (114 mm)Floors, larger tiles, open runs where coverage per pass is what limits the day's outputSlightly more effort to hold flat on a vertical surface

The flat Spot Riveted Plaster Trowel also comes in 3" and 4-3/4" widths; the notched series is limited to 4" and 4-1/2".

Step 2: Blade Length

Blade lengthBest for
11" (279 mm)Small rooms, splashbacks, work between fittings, and anywhere the tool has to be lifted and repositioned often
14" (356 mm)The general-purpose length: enough reach for floor work, still controllable on a wall
16" (406 mm)Open floor areas and large-format tile, where fewer passes means fewer rib joins
18" (457 mm)Maximum substrate per pass; needs a level substrate and steady pressure across the full edge to keep the rib height even

Step 3: Notch Profile

ProfileWhat it doesChoose it when
U-notchRound-bottomed ribs; adhesive spreads outward from the base of the rib as the tile is beddedThe substrate is rough, the tile is large, or the adhesive is a thick mortar; deep U profiles suit stone and large slab work
V-notchPointed ribs carrying the least adhesive of the three profilesSmall tiles on a smooth substrate such as plasterboard; not for thick, aggregate-loaded mortars, which V notches spread poorly
Square notchFlat-bottomed ribs of constant section, the highest adhesive volume for a given depth, and the profile the half-bed rule is written forLarger tile, rough substrates, and any job where bed thickness or coverage percentage is written into the specification

When deciding what to stock: hold square as the volume line, U for stone and thick-bed work, V for small-format and smooth substrates.

Step 4: Notch Size by Tile Format

The ranges below are typical starting points. When in doubt, size up and check coverage on a lifted tile.

Tile formatNotch sizeApprox. bed after pressing
Mosaic, up to 50 mm4 mm2 mm
Up to 100 mm4 mm—
100–300 mm wall tile6 mm3 mm
200–400 mm floor tile8 mm4 mm
300–600 mm floor tile10 mm, the default trowel for most domestic floors5 mm
600–900 mm large format12 mm6 mm
Above 900 mm porcelain slab15 mm (code 85); for larger, contact sales—

Coverage Standards That Decide the Choice

StandardRequirementWhat it means for notch choice
ANSI A108.5 (US)Average contact area not below 80% on dry-area walls and ceilings; not below 95% in wet or exterior areasThe 80% figure is an average, not a floor for any single tile; leave headroom by sizing up in wet areas

Coverage is checked by lifting a tile early in the run and reading the back. The adhesive manufacturer's data sheet and local regulations take precedence.

Quick-Reference Selection Table

ApplicationBlade widthBlade lengthNotch profileBlade art number and notch size (add the notch code to order)
Mosaic and small wall tile up to 100 mm4"11"–14"Square641821 / 644821; 4 mm
Standard ceramic wall tile 100–300 mm4"11"–14"Square, or V on a smooth board substrate641821 / 644821; 6 mm
Small-format floor tile up to 200 mm4-1/2"14"Square664821; 6–8 mm
Standard floor tile 300–600 mm4-1/2"14"–16"Square664821 / 666821; 10 mm
Large-format 600–900 mm4-1/2"16"–18"Square, with back-buttering666821 / 668821; 12 mm
Porcelain slab above 900 mm, or stone with an uneven back4-1/2"16"–18"Square or deep U666821 / 668821; 15 mm square or 15 mm U
Back-buttering the tile itself, any format4"11"Square, small641821-74 (4 mm square) on the tile back; the substrate notch comes from the rows above

Related Products in the Leading Tools Range

Art. NrWhat it isWhen to specify it instead
641821 / 644821 / 646821 / 648821 / 661821 / 664821 / 666821 / 668821Spot Riveted Plaster Trowel: flat blade in the same eight blade sizes, same soft-grip handleFlat spreading, floating and finishing rather than combing
631821 / 634821 / 636821Spot Riveted Plaster Trowel (flat), 3" wide in 11" / 14" / 16"Narrow flat work; not offered as a notched version
670821 / 674821 / 676821 / 678821Spot Riveted Plaster Trowel (flat), 4-3/4" wide in 11" / 14" / 16" / 18"Maximum flat coverage; not offered as a notched version
702301-74 / -76 / -78 / -80 / -82German Standard Notched Trowel: five art numbers, one square notch size each (4–12 mm), all on a 130 × 280 mm blade; blue bridge handleJobs specified in metric blade sizes, or where a bridge handle is preferred to a soft grip
702301German Standard Trowel, the same 130 mm x 280 mm blade with no notches and a wood handleFlat finishing on the metric blade platform

641821 Series Compared With the German Standard Notched Trowel

Leading Tools offers two notched trowel series. The differences are these:

FeatureNotched Trowel 641821 seriesGerman Standard Notched Trowel 702301-74 / -76 / -78 / -80 / -82
Blade sizingImperial: 4" and 4-1/2" wide, 11"–18" long, eight sizesMetric: five art numbers, all on a 130 mm x 280 mm blade
Notch profilesU, V and square, all three on every art numberSquare only
Notch sizesU, V or square notches; add the notch code after the art numberOne square notch size per art number: 4, 6, 8, 10 or 12 mm
HandleRed and black soft-grip handleBlue bridge handle
ConstructionSpot RivetedSpot Riveted
Blade materialStainless steelStainless steel
Flat counterpartSpot Riveted Plaster Trowel (same blade sizes)German Standard Trowel 702301
Buy it forRange: any of three notch profiles, eight blade sizes, and a cushioned grip for long combing runsSimplicity: one metric blade size, five art numbers with one square notch each

Full Size Reference

A. Art Numbers and Blade Sizes

Every blade art number in the Notched Trowel 641821 series, with the notch profiles shown in the catalog. To order, add the notch code from table B:

Art. NrBlade size (in)Blade size (mm)U notchV notchSquare ⊔ notchBlade materialHandle
6418214" x 11"102 x 279 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6448214" x 14"102 x 356 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6468214" x 16"102 x 406 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6488214" x 18"102 x 457 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6618214-1/2" x 11"114 x 279 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6648214-1/2" x 14"114 x 356 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6668214-1/2" x 16"114 x 406 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted
6688214-1/2" x 18"114 x 457 mmYesYesYesStainless steelRed/black soft grip, Spot Riveted

Millimetre figures are conversions at 1" = 25.4 mm.

B. Notch Sizes (Reference)

The notch codes and sizes drawn in the catalog are listed below; contact sales for any notch not listed.

CodeProfileNotch geometryApprox. bed after the tile is bedded
39U15 mm notch width, 15 mm land, 15 mm deep, round-bottomedDeep-bed work; the half-bed rule does not apply to round-bottomed profiles
53V1/2" pitch, 1/2" deep, continuous pointed teethNot covered by the half-bed rule
53-1V1/2" pitch, 1/2" deepNot covered by the half-bed rule
55V1/8" notch width, 5/16" land, 1/4" deepNot covered by the half-bed rule
66Square1/2" x 1/2" notch and land, 1/2" deepApprox. 1/4" (6 mm)
68Square3/32" x 3/32" notch and land, 1/8" deepApprox. 1/16" (1.6 mm)
74Square4 x 4 mmApprox. 2 mm
76Square6 x 6 mmApprox. 3 mm
78Square8 x 8 mmApprox. 4 mm
80Square10 x 10 mmApprox. 5 mm
82Square12 x 12 mmApprox. 6 mm
85Square15 mm notch width, 15 mm land, 15 mm deepApprox. 7.5 mm

C. Blade Size and Notch Profile Matrix

Every blade size against every notch profile shown in the catalog for the series. Notch codes and sizes are in table B above.

#Art. NrBlade sizeNotch profileNotch sizeTypical use
16418214" x 11" (102 x 279 mm)UCodes in table BSmall-area stone and thick-bed work on walls
26418214" x 11" (102 x 279 mm)VCodes in table BSmall tile and mosaic on smooth board substrates
36418214" x 11" (102 x 279 mm)Square ⊔Codes in table BStandard wall tile in confined areas
46448214" x 14" (102 x 356 mm)UCodes in table BStone and thick-bed work on walls, longer runs
56448214" x 14" (102 x 356 mm)VCodes in table BSmall tile on plasterboard over larger areas
66448214" x 14" (102 x 356 mm)Square ⊔Codes in table BGeneral-purpose wall tiling
76468214" x 16" (102 x 406 mm)UCodes in table BDeep-bed work where reach matters more than width
86468214" x 16" (102 x 406 mm)VCodes in table BLong runs of small tile on smooth substrates
96468214" x 16" (102 x 406 mm)Square ⊔Codes in table BWall and light floor tiling over open areas
106488214" x 18" (102 x 457 mm)UCodes in table BLongest reach in the 4" width for thick-bed work
116488214" x 18" (102 x 457 mm)VCodes in table BLong runs on smooth board substrates
126488214" x 18" (102 x 457 mm)Square ⊔Codes in table BMaximum pass length at 4" width
136618214-1/2" x 11" (114 x 279 mm)UCodes in table BStone and uneven substrates in confined areas
146618214-1/2" x 11" (114 x 279 mm)VCodes in table BSmall-format work needing the wider blade
156618214-1/2" x 11" (114 x 279 mm)Square ⊔Codes in table BFloor tiling in bathrooms and small rooms
166648214-1/2" x 14" (114 x 356 mm)UCodes in table BThe general-purpose stone and thick-bed configuration
176648214-1/2" x 14" (114 x 356 mm)VCodes in table BMixed small-format work on smooth substrates
186648214-1/2" x 14" (114 x 356 mm)Square ⊔Codes in table BThe volume configuration: standard floor tiling
196668214-1/2" x 16" (114 x 406 mm)UCodes in table BLarge stone slabs with uneven backs
206668214-1/2" x 16" (114 x 406 mm)VCodes in table BLong smooth-substrate runs at full width
216668214-1/2" x 16" (114 x 406 mm)Square ⊔Codes in table BLarge-format floor tile
226688214-1/2" x 18" (114 x 457 mm)UCodes in table BMaximum coverage per pass for deep-bed stone work
236688214-1/2" x 18" (114 x 457 mm)VCodes in table BMaximum coverage per pass on smooth substrates
246688214-1/2" x 18" (114 x 457 mm)Square ⊔Codes in table BPorcelain slab and large-format floor work

Care & Maintenance

Cleaning After Use

ContaminantCleaning method
Wet adhesive or mortarWipe the blade and clear the notches with a damp cloth or sponge before the material sets
Stubborn residueScrape gently with a plastic or wooden scraper; do not use metal tools on the notched edge, which deforms the notch
Set-on residueSoak in warm water with a neutral detergent, then clear the notches with a soft brush
Hardened cementSoften with a proprietary cement remover, then clear with a nylon brush; do not use carbon steel wool or wire brushes
Epoxy adhesiveMechanical removal only; solvents may damage the blade surface
Every timeRinse, dry completely, and store dry

Blade Care

  • Clean before it sets. Residue hardening in the notches changes rib height, and rib height is the one property the tool exists to control.
  • Carbon steel blades. Dry thoroughly after washing and apply a thin film of tool oil; carbon steel rusts more readily than stainless.
  • Stainless steel blades. High corrosion resistance and low maintenance; chlorinated water, coastal air or prolonged soaking can still cause rust spots, so rinse with clean water and dry after use. No oiling needed.
  • Never pry with the blade. Do not use the notched edge to lever or chip hardened mortar: a damaged notch no longer combs an even rib.

Notch Care

The notch dimension is the specification, so the notched edge gets treated differently from the rest of the blade. Clear each notch individually with a wooden toothpick or a small stiff brush while the residue is still soft. Never force a metal pick into a notch: rounding the corners of a square notch quietly reduces the bed it delivers, and the tool goes on looking correct while the coverage falls below what the job is specified to.

Handle and Mount Care

  • Wipe the soft-grip handle with a damp cloth; solvents are not needed
  • Check the mount for movement at every clean-down: any movement lets the blade flex and the ribs go uneven
  • Do not leave the tool standing in a bucket of water; prolonged soaking is for cleaning, not for storage

Storage

Store the blade flat or hung so it cannot bow, keep it dry, and use an edge guard or a padded pouch to protect the notched edge. Carbon steel blades stored for more than a short period should carry a light film of oil, and a hard case or padded bag with a rust inhibitor is the recommendation for long storage. Do not stack other tools on top of a notched trowel: a knock that deforms one notch changes the rib that notch lays.

When to Replace

Replace the tool when the notch corners have rounded or a notch has deformed. Because the notch size is the specification, worn notches deliver a thinner bed than specified, and the failure shows up as short coverage rather than as an obviously worn tool. Replace a blade that no longer sits flat on a straightedge, since uneven contact produces ribs of uneven height.

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